The Fantastapack Blog | Fantastapack

Customer Case Study: Cosmetic Packaging with F-Flute

Written by Marketing Fantastapack | Oct 30, 2024 4:00:00 PM

The global skincare market is expected to grow from $115.65 billion in 2024 to $194.05 billion by 2032. With that growth, skincare brands have a huge opportunity to expand their market share. Effective packaging is going to be especially crucial for cosmetic brands during this time of rapid growth. When dealing with small fragile products, the packaging needs to be able to protect items while also being cost-efficient and able to maintain its shelf appeal.

Let’s take a closer look at how one of our recent Pro customers found the ideal packaging solution for their skincare line. 

The Challenge: Packaging Fragile Glass Products
An up-and-coming skincare brand reached out to Fantastapack looking for a solution for packaging challenges with their small glass bottles. Classic bulky packaging didn’t fit their brand’s aesthetic and brought increased shipping costs, while other offerings like paperboard didn’t provide the protection they needed.

Their goal was to create a high-end unboxing experience that matched the premium quality of their products, but finding packaging that balanced protection, style, and cost-effectiveness continued to be tricky. Since they love their standard Fantastapack mailer boxes, they came to Fantastapack to level up their unboxing experience by giving each of their bottled products their own, unique, protective boxes.

Discovering F-Flute: The Ideal Packaging Material and Customization

When this skincare brand heard about Fantastapack's F-Flute packaging, they were eager to test it out with a Reverse Tuck End box for their bottles. While F-Flute proved to be the perfect solution—lightweight and sturdy enough to provide the protection they needed; they also wanted to create a memorable unboxing experience, and the standard Reverse Tuck End box wasn’t cutting it.

That’s where Fantastapack Pro stepped in. Our design team crafted a custom cosmetic bottle box that was both sleek and protective. Paired with our premium print capabilities, the brand was able to achieve the high-end look they wanted while ensuring their products stayed safe and stood out. 

Custom Features of the Finished Box
The Fantastapack Pro team collaborated closely with the brand to design a custom F-Flute box tailored to their product’s specific needs that the client would love. The skincare brand fell in love with the standout features that were integrated into the final design to solve their biggest packaging challenges:

  • Thumb notch: For easy opening and to prevent tearing when unboxing.
  • Folding sides: Added padding and extra protection for the fragile glass bottles.
  • Dust flaps: Ensured that the boxes remained secure during transit and prevented unwanted bending or damage.
  • Ample design space: Allowed the brand to prominently showcase its logo, product details, and other branding elements.

Pro Services and Design Capabilities
Since standard box options didn’t quite meet this brand’s unique needs, it was time to bring in the next-level customization of Fantastapack Pro. When traditional styles fall short, our Pro team is able to work closely with customers to fully understand their packaging requirements and challenges. They then work with our award-winning design department to engineer custom tailored solutions using inserts, dividers, cutouts, and more. By collaborating with one of our Pro reps, this skincare brand was able to create a custom solution that achieved both its aesthetic and functionality goals.

Results: A Successful Packaging Transformation
The shift to F-Flute packaging was a resounding success! Not only did the boxes better protect their glass bottled products, but the high-end print quality and packaging design elevated their unboxing experience. Now they will be leaving a lasting impression on customers with their custom packaging. 

The owner of the brand shared, “I absolutely love the new boxes. The finger cutout makes it super easy to open, and it’s also really easy and quick to fold.

I also wanted to mention how much I appreciate that the new boxes fit perfectly inside our mailers! I really appreciate that attention to detail and I’m excited for the boxes to be compatible.”

Conclusion
Incorporating F-Flute revolutionized this skincare brand’s packaging, it was able to solve their initial challenges while also elevating their brand image.

With over 4,000 cosmetic and beauty manufacturers in the US, having packaging that perfectly fits your brand is crucial. If your company is facing similar challenges—whether it’s protecting fragile products or creating a standout unboxing experience—F-Flute could be the ideal solution. If you’re looking for something unique, Fantastapack Pro is here to help you create the perfect packaging for your brand, going beyond the standard.